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Precast Concrete Wall

precast concrete wall

Precast concrete walls have become a popular choice in construction due to their numerous advantages over traditional cast-in-place concrete walls. These walls are manufactured off-site in a controlled environment, allowing for precise quality control and faster installation times.

Precast Concrete Wall Manufacturer and Installation service

We are Precast Concrete Wall manufacturer and Provides installation service of Precast Concrete Wall in Gurgaon, Faridabad, Delhi, Palwal, Rewari, Rohtak, Jhajjar, Karnal, Kurukshetra, Sirsa, Ambala and Ambala Cantt, Chandigarh, Mohali, Ludhiana, Amritsar, Noida, Meerut, Aligarh, Jaipur, Kotputli and major cities across India.

Precast Concrete Wall Rate Analysis

Compare to tranditional brick walls construction, precast concrete wall saves 50 percent cost.Precast concrete wall costs per square foot approximately Rs. 90 per Square feet. in comparison brick wall costs Rs. 185 per square foot. because foundation bricks not needed in precast concrete wall.

Precast concrete wall cost per square foot

Approximately, precast concrete wall costs Rs. 90 per square foot. But it may change on location change because of raw material rate difference. For Example Precast concrete wall cost per square foot in Gujarat is 55-65 per square foot while 95 per square foot in Delhi. Because sand and stone rate is less than 50 percent in Gujarat compare to Delhi.

Advantages of Precast Concrete Wall

1. Quality Control

Precast concrete walls are fabricated in specialized factories under controlled conditions. This ensures consistent quality, uniformity, and strength, surpassing the variability often encountered in on-site concrete casting.

2. Speed of Installation:

The precast nature of these walls allows for rapid installation once they arrive at the construction site. This significantly reduces project timelines, minimizes labor costs, and accelerates the overall construction process.

3. Design Flexibility

Precast concrete walls offer a wide range of design options, including various textures, finishes, colors, and architectural details. This flexibility enables architects and designers to achieve customized aesthetics that suit the project’s requirements and blend harmoniously with the surrounding environment.

4. Durability and Longevity

Precast concrete is renowned for its durability, resistance to weathering, fire, and environmental degradation. These walls have a prolonged lifespan, requiring minimal maintenance over the years, which translates to cost savings and enhanced structural integrity.

5. Cost-Effectiveness

While the initial cost of precast concrete panels may be slightly higher than traditional concrete, the overall cost-effectiveness stems from reduced labor expenses, shorter construction durations, lower maintenance requirements, and long-term structural reliability.

6. Low Maintenance

Cement concrete walls require minimal upkeep thanks to their inherent durability and resistance to weather conditions. Unlike wood or metal fencing, which may need periodic treatments or repairs, cement concrete stays intact and robust over time. This low maintenance requirement not only saves money but also makes it a convenient option for property owners.

How Precast Concrete Walls Are Installed

1. Site Preparation

    • Clearing the Area: The site is cleared of any debris, vegetation, or obstacles that may hinder the installation process. This step ensures a clean and accessible workspace.
    • Leveling and Compaction: The ground is leveled and compacted to create a flat and stable base for the wall. This is essential to prevent uneven settling or shifting of the structure over time.
    • Marking and Layout: The layout of the wall is marked on the prepared ground, indicating the positions of the precast panels, joints, and any additional features or utilities.

2. Foundation Setting

    • Excavation: If necessary, excavate the ground to the required depth for the foundation. This depth depends on factors such as soil conditions, frost depth, and load-bearing requirements.
    • Formwork Installation: Construct formwork to shape the concrete footing or slab. The formwork holds the concrete in place until it sets and cures.
    • Concrete Pouring: Pour the concrete into the prepared formwork, ensuring it fills all areas evenly and completely. Use vibrators to remove air bubbles and achieve proper compaction.
    • Curing and Leveling: Allow the concrete to cure and harden to achieve its full strength. Level the surface of the foundation to ensure it is flat and even.

3. Transportation

    • Manufacture of Precast Panels: In a controlled factory environment, precast concrete panels are cast using molds according to precise measurements and specifications.
    • Loading and Transport: Once cured and inspected, the precast panels are loaded onto specialized trucks or trailers using lifting equipment. Care is taken to secure the panels and prevent damage during transit.

4. Panel Placement

    • Preparation: Prepare the foundation by cleaning the surface and ensuring it is free of debris or contaminants.
    • Lifting and Positioning: Use cranes or lifting equipment to hoist the precast panels onto the foundation. Position each panel according to the layout and alignment marks.

Precast concrete wall size and specification

Panel

  • 3mm PPC steel- High-tensile per set, with the stressing system (4-pieces in each panel)
  • height: 300mm
  • length: 2100mm
  • Thickness: 50mm

Column

  • 3mm PCC Steel-High-tensile with Stressing System (7- pieces in each column)
  • Length of the column depends on the customer’s requirement
  • 150×150 mm width
Precast compound wall size

Precast Concrete wall near me

In the fastest growing Era, precast concrete and products demand increased 74 percentage compared to traditional construction. Due to high demand for precast concrete products, precast construction products industries faster growing in India. Precast Compound wall is one of the first prefabricated concrete product widely demanded in India. we are Precast compound wall manufacturer Just search Precast concrete wall near me to find out nearest manufacturer of Prefabricated wall near you

Low Cost Precast Concrete wall

Precast Concrete Wall costs low compared to brick and other traditional walls. that's why using widely. Also known as artificial compound wall, portable boundary wall, readymade cement wall, prefabricated boundary wall, temporary compound wall, precast concrete compound wall, cement boundary wall, premade concrete walls

Conclusion

We referred precast concrete wall manufacturer who provide supply and installation in following locations.

Rajasthan: Ajmer, Alwar, Banswara, Baran, Barmer, Bharatpur, Bhilwara, Bikaner, Bundi, Chittorgarh, Churu, Dausa, Dholpur, Dungarpur, Hanumangarh, Jaipur, Jaisalmer, Jalore, Jhalawar, Jhunjhunu, Jodhpur, Karauli, Kota, Nagaur, Pali, Pratapgarh, Rajsamand, Sawai Madhopur, Sikar, Sirohi, Sri Ganganagar, Tonk, Udaipur.

Haryana: Ambala, Bhiwani, Charkhi Dadri, Faridabad, Fatehabad, Gurugram, Hisar, Jhajjar, Jind, Kaithal, Karnal, Kurukshetra, Mahendragarh, Nuh, Palwal, Panchkula, Panipat, Rewari, Rohtak, Sirsa, Sonipat, Yamunanagar.

Punjab: Amritsar, Barnala, Bathinda, Faridkot, Fatehgarh Sahib, Fazilka, Firozpur, Gurdaspur, Hoshiarpur, Jalandhar, Kapurthala, Ludhiana, Mansa, Moga, Muktsar, Pathankot, Patiala, Rupnagar, Sahibzada Ajit Singh Nagar (Mohali), Sangrur, Shahid Bhagat Singh Nagar (Nawanshahr), Sri Muktsar Sahib, Tarn Taran.

Uttar Pradesh: Agra, Aligarh, Ambedkar Nagar, Amethi, Amroha, Auraiya, Ayodhya, Azamgarh, Badaun, Baghpat, Bahraich, Balrampur, Banda, Barabanki, Bareilly, Basti, Bhadohi, Bijnor, Budaun, Bulandshahr, Chandauli, Chitrakoot, Deoria, Etah, Etawah, Faizabad, Farrukhabad, Fatehpur, Firozabad, Gautam Buddh Nagar (Noida), Ghaziabad, Ghazipur, Gonda, Gorakhpur, Hamirpur, Hapur, Hardoi, Hathras, Jalaun, Jaunpur, Jhansi, Kannauj, Kanpur Dehat, Kanpur Nagar, Kasganj, Kaushambi, Kushinagar, Lakhimpur Kheri, Lalitpur, Lucknow, Maharajganj, Mahoba, Mainpuri, Mathura, Mau, Meerut, Mirzapur, Moradabad, Muzaffarnagar, Pilibhit, Pratapgarh, Rae Bareli, Rampur, Saharanpur, Sambhal, Sant Kabir Nagar, Sant Ravidas Nagar (Bhadohi), Shahjahanpur, Shamli, Shravasti, Siddharthnagar, Sitapur, Sonbhadra, Sultanpur, Unnao, Varanasi.